Manufacturing Process
Eight stages, each with a defined pass condition.
A stage is not complete because the work was done. It is complete because a measurable condition was met and recorded. That distinction is what makes a warranty claim traceable two years later.
Production sequence
- 01 Cell intake & grading Incoming cells are capacity-tested and internal-resistance measured, then sorted into matched batches.
- 02 Module assembly Graded cells are set into holders at fixed spacing for airflow and to limit cell-to-cell heat transfer.
- 03 Welding & interconnects Nickel strip is spot-welded to a controlled schedule, then every joint is resistance-checked.
- 04 BMS integration The management board is fitted, sense wires landed in order, and the balancing map verified cell by cell.
- 05 Charge & capacity test Each pack runs a full charge-discharge cycle against its rated capacity before it can pass.
- 06 Protection validation Over-charge, over-discharge, short-circuit and temperature cut-offs are each triggered and logged.
- 07 Final QC & serialisation Enclosure, torque, labelling and connector polarity are checked, and the pack is given its serial record.
- 08 Packing & dispatch Packs ship at storage state of charge in transport-rated packaging with warranty documentation.
Tell us what the battery has to do
Send the vehicle, the voltage and the range you need. Our technical team will come back with a pack architecture, the matching charger and an indicative lead time.