Engineering Process
Nine stages from requirement to mass production.
The sequence exists so that expensive discoveries happen at prototype stage rather than in the field. Nothing goes to volume before a pilot run has proved the process as well as the design.
Engineering sequence
- 01 Requirement analysis Vehicle, duty cycle, available bay, target range.
- 02 Electrical design Bus voltage, current draw, conductor and fusing plan.
- 03 Cell selection Format and grade chosen against the load profile.
- 04 Pack architecture Series and parallel layout, spacing, mechanical fit.
- 05 BMS configuration Thresholds, balancing strategy, telemetry.
- 06 Prototype A first article built to the agreed drawing.
- 07 Testing Capacity, protection paths, thermal behaviour under load.
- 08 Pilot production A small run to prove the process, not just the design.
- 09 Mass production Scheduled output against your delivery plan.
Tell us what the battery has to do
Send the vehicle, the voltage and the range you need. Our technical team will come back with a pack architecture, the matching charger and an indicative lead time.